V line – new flexible honing machine

ALL NEWS
V line Erklaerfilm. Still001 1920x1280px

V line – new flexible honing machine

12. June 2018

If the range of workpieces is large and quantities vary, a variable machining unit is needed. KADIA developed the V line for this constellation. The Vario honing machine is a flexible configurable honing solution with 2 or 3 honing stations.

The machine fits in line between the 2-spindle U line universal machine and the R line, which is equipped with up to 6 spindles, and it takes on their strengths: The structure is similar to the U line, very compact, with an integrated control cabinet. From the R line it inherited the successful round design, meaning that all the stations are placed on a central pillar which ensures optimal access to them.

Due to its wide working space with rotary table for conveying the workpiece, the V line is suitable for a wide range of applications: for small to large workpieces, e.g. from injection pumps to gear wheels and hydraulic components. There are up to 8 stations available, which the user may employ not only for honing, but also for pre-inspection, measuring, deburring and other processes. In addition to this, the concept allows numerous automation solutions to be integrated.

Last but not least, the V line is also equipped with components from the KADIA Smart Dynamic Honing Technology: the intelligent HMC100 honing control with statistics module and optional bore scanning, and the highly dynamic and directly driven LH2 or LH3 honing spindles. Furthermore, the user also benefits from the KADIA typical 5-year warranty on the linear stroke drive. For all information on the new V line, click here.

The following might also be of interest for you

Our new website is now online

22. June 2017

Precision and economy, enthusiasm and quality: KADIA is setting high standards when it comes to precise bores and burr-free surfaces. This goal is also highlighted on the new company website: following an extensive relaunch, the on-line appearance of the company is now much more modern, informative and customer-oriented. 

A clear design guides the web user through the portfolio. KADIA’s new web site is functional, transparent and structured and provides multiple added...

MORE
neue kadia website

AMB: Innovations in the Honing Machine Industry

30. September 2016

The international exhibition for metalworking (AMB) in Stuttgart is the leading industry trade fair. Machine tools, precision tools or peripherals, this year, 90,000 visitors have demonstrated interest in chip-removing processes. The fair has reached the global top 5. KADIA was, of course, present among the approx. 1,500 exhibitors from 33 countries.  Being the technology leader in the field, the company has presented two innovations in the honing machine industry: along...

MORE
messe kadia

Dually award-winning design

19. September 2017

The new E line single-spindle honing machine from KADIA has received not just one, but two prestigious awards: This year's iF Design Award, which it received in March, followed recently by the coveted "Red Dot" award. 

With the generous access areas of its machining space framed in a darker tone, and its minimalist design that features clean, basic forms and smartly placed maintenance openings, the new E line single-spindle honing machine is consequently consistent with...

MORE
E Line Seitenansicht red dot award design award 2017 breit

Successful presentation at the EMO trade fair

18. December 2017

At the world's premier trade fair for the metalworking sector in Hannover, KADIA presented its expertise in the field of honing. The exhibition area of more than 140 square meters was larger than ever.

In keeping with the motto Maximum Quality and Highest Productivity, KADIA offered a live presentation of three machines: the single-spindle Eco-Hone E line for a cost-effective introduction to high-precision honing, the Universal-Hone U line as an economical solution with one...

MORE
KADIA Erfolgreicher EMO Messeauftritt

Animated film on honing

07. May 2018

This is how kinematics and machining work during honing

Whenever there is a need to improve the functional sliding, guiding or sealing properties of contact surfaces in bores, all roads lead to honing.

In the case of high-precision parts, the achieved dimensional, geometrical and surface tolerances are less than 1 µm. But how exactly does this demanding process work? What are its characteristics?

What is typical to honing is, above all, the simultaneous overlaying of...

MORE
Honen Animation en

EC Brush - new crankshaft deburring machine

13. October 2018

Before crankshafts are finished, careful deburring is a must. In most cases, this is done with the help of a robot that guides the workpieces to a tool console. The programming is extensive, the robot must be taught anew for each workpiece variant.

The EC Brush deburring machine from KADIA is an easy-to-use, cost-effective standard solution. It impresses with high productivity and low support and maintenance costs. The machine has five programmable axes and is flexibly...

MORE
Kadia Kurbelwellenentgratmaschine GM

RFID tool identification

11. March 2019

In keeping with the motto "Digitization increases process reliability", KADIA presented a field-proven Industry 4.0 application at the AMB exhibition in Stuttgart: A 2-spindle U line honing machine communicated with XM honing tools via a RFID tag. Important benefits are plausibility checks and the storage of information for later data analysis.

XM honing tools are equipped with read and writeable RFID data memories in which tool-specific identification and geometry data is...

MORE
20190214 RFID Newsbereich Webside K1 RFID blau

XC Honing Tools – Two-piece precision tools

26. August 2019

The XC honing tools from KADIA are based on a two-piece construction consisting of tool holder and tool body - C therefore stands for "Combined". A clamping unit allows both tool parts to be connected and disconnected in seconds. The XC tool system convinces with its high flexibility and high accuracy. The available diameters range from 4 mm to 40 mm.

The XC tools have been specially designed for the ultra-precise LH2 honing spindles with 17 mm clamping diameter. Like their...

MORE
xc perspektivisch schatten news format

EMO 2019: KADIA with largest exhibition booth so far

20. November 2019

This year's EMO, from 16th to 21st September, attracted around 117,000 trade visitors to Hannover. Despite the negative economic forecasts, the general mood at the world's leading trade fair for metal processing was good - also at KADIA.

With 169m², the booth was bigger than ever before. The KADIA sales team conducted more than 100 technical discussions, which dealt with concrete project inquiries. KADIA presented a wide range of products, including the new X line honing...

MORE
0144 20190917 EMO Hannover KADIA web L1920px72dpi

Coronavirus: KADIA processes high-precision parts for ventilators

30. April 2020

 

Medical technology has always been a central field of application for high-precision honing - this is becoming particularly evident these days.

At the Homburg location, KADIA processes linear ball bushings for voice coil motors on a subcontract basis. These electro-mechanical precision actuators control the flow and pressure of breathing gases (air and oxygen) in intensive care ventilators. A failure of these components would be life threatening for the patient.

The...

MORE
20200421 KADIA Voice Coil Aktuator 01 side Animation final K4

New Hybrid Deburr-Robot-Cell - high-pressure jet deburring included

01. September 2020

The mechanical processing of engine blocks leaves many burrs on surfaces, shoulders, bores or threads. Thorough deburring of all edges is therefore required for finishing and assembly. KADIA uses brush deburring for this task whenever possible.

However, with bores < 6 mm in diameter, the limit for brushing has been reached, so that another technology becomes necessary: high-pressure jet deburring. In a new Hybrid Deburr-Robot-Cell, KADIA now integrates both technologies...

MORE
0016 20200530 Kadia Entgratmaschine VW web L1920px

L LINE – NEW 2-SPINDLE HONING MACHINE DESIGNED FOR LONG COMPONENTS

22. October 2020

For the machining of very long bores with diameters < 20 mm, for a long time 3-spindle honing machines were the unsurpassed state of the art. Many KADIA customers all over the world have proven these machines. However, the common process sequence with rough, intermediate and finish honing requires a relatively complex machine concept with high space requirements at corresponding costs.

For KADIA this was one reason to develop a new compact high-performance machine for...

MORE
Lline Seitenansicht mit Beladungshandling web L1920px 20201022

NEW DEBURR-AUTOMATION-CELL FOR OPERATOR-FREE PRODUCTION

10. February 2021

Automation made by KADIA: The latest solution for combined deburring and handling of workpieces are multifunctional Deburr-Automation-Cells.

The centerpiece is a robot that performs not only the individual deburring operations, but also all the handling of the workpieces. Which means it loads and unloads a machining center and, if necessary, other connected production units, such as washing or quality stations. The possibilities are extremely diverse.

KADIA designs the...

MORE
1CS 0231 1 web

X line - new honing center for multiple bores

28. April 2021

KADIA already presented a prototype of the X line at EMO 2019 in Hanover (YouTube-Video). The feedback from visitors to the booth was incredibly positive, so much so that several orders were received in 2020 despite the pandemic.

The X line is a 2-spindle honing center in gantry design that combines flexibility and productivity. The machine's specialty is the sequential machining of several bores on one workpiece carrier.

Inside the X line, two LH3 honing spindles and...

MORE
kadia x line v3

Stand-alone Plunge Measuring Station for Match Honing

15. October 2021

Match honing, the ultimate challenge in honing, is used whenever an exact match between piston and bore is required. First, the plunger is measured pneumatically, then the target diameter of the bore-to-be-honed is calculated individually. The basis for this is a defined match clearance of usually only a few µm. Normally, measurements and plunger handling are carried out fully automatically in a robot loading cell. If complex automation does not pay off, for example in the...

MORE
KADIA Kolbenmessstation 20210708 0169 1 zuschnitt

Honing of BEV pinion gears with sophisticated design

09. April 2022

Honing of transmission gears has been one of KADIA's core competencies for many years. A honed bore with high dimensional accuracy and optimum surface finish reduces friction and promotes powertrain efficiency. This is particularly true for battery electric vehicles (BEV). System-related high standards of smooth operation are also required here.

Many of the BEV transmissions, some of which are very compact, contain stepped pinion gears with a sophisticated design. For...

MORE
zahnrad

KADIA AGREES SYSTEM PARTNER CONTRACT WITH KUKA

18. November 2022

KUKA is one of the world's leading specialist of intelligent automation solutions. In order to always offer the best solution for its customers, KUKA works with a global network of system partners.

These particularly qualified partners are very familiar with KUKA products and ensure comprehensive application know-how.

KADIA provides the perfect basis for solving joint customer projects, especially in the field of deburring and the development of turnkey robot systems and...

MORE
image001 long

X line production cell as a turnkey system

09. January 2023

KADIA recently made a name for itself with a very innovative development.

A leading manufacturer of mobile hydraulic components for forklifts, construction equipment and similar vehicles was looking for a new solution for honing the spool bores in valve bodies.

The accuracy of the honed bore determines the match clearance to the spool, which in turn controls the flow of hydraulic oil. Consequently, the diameter, straightness, roundness, and surface finish of the bores...

MORE
KADIA 3er xline 20210918 0493 3 Freisteller web1920px v2

Ultra-fine filtration for maximum quality at minimum operating cost

24. July 2023

The honing process requires thorough cooling, flushing and lubrication of the machining area. Only then can the high quality requirements for honed bores be achieved in a reliable process. Prerequisite is that honing oil arrives at the point of machining at the correct temperature and optimally cleaned.

KADIA meets these requirements with the HFF coolant lubricant filter system designed specifically for this purpose. HFF stands for Honing Fine Filtration system. The unit...

MORE
230717 KADIA HFF Webseite breit

KADIA at EMO 2023 trade show in Hannover

19. October 2023

From September 18th to 23rd, we participated in the world's leading trade fair for production technology. Under the motto "Innovative Manufacturing" our trade show appearance perfectly embodied the spirit of EMO 2023.

At this prestigious event, KADIA showcased a multitude of innovations that will shape the future of honing.

New generation of the U line and E line –The benchmark in honing

The 2-spindle Universal Honing Machine, the U line, now boasts a larger working...

MORE
News202310