PROCESS DEVELOPMENT & JOB DEBURRING
Services for burr-free components
PROCESS DEVELOPMENT AND JOB DEBURRING FOR MECHANICAL DEBURRING
Reliable guarantee of burr-free parts
KADIA has decades of know-how in the development of mechanical deburring processes. With the most modern machines and a wide range of tools, our experts work on new solutions for complex deburring tasks. In many cases, we also provide the deburring of prototypes and small batches.
PROCESS DEVELOPMENT & TOOL DESIGN
Know-how from deburring experts
Deburring tasks are complex, various and different – for this we offer optimally suited deburring processes. We use different types of tools according to the position, shape and thickness of the burrs.
KADIA identifies the requirements directly on your sample parts and compiles your individual deburring process. The selection of deburring tools is done regardless of manufacturer. In this way we guarantee not only the best deburring solution, but also a cost-effective one.
DEBURRING PROCESSES WITH GEOMETRICALLY DEFINED CUTTING EDGE
Burr processing by means of percussive or cutting tool action – advantages: high tool life quantities and low tool costs
Brush deburring tools with metal filaments
Tool types: roller brushes, cup brushes, disc brushes, pencil brushes, circular brushes, cylindrical brushes
Abrasives: steel wire
Use: removal of loose burrs and edge rounding
Milling cutter deburring tools
Tool types: cylindrical cutter, bevel cutter, spherical cutter
Abrasives: milling cutters with positive or negative rake angle
Use: removal of strong burrs and undefined or defined chamfering
Backwards deburrers
Tool types: sprung deburrers in spherical, trapezoidal or pyramidal shape
Abrasives: carbide cutting edges
Use: deburring of bore edges
DEBURRING PROCESSES WITH GEOMETRICALLY UNDEFINED CUTTING EDGE
Processing by means of abrasive, grinding tool action – advantages: surface improvement, prevention of secondary burr and material deformation
Brush deburring tools with abrasive filaments
Tool types: roller brushes, cup brushes, disc brushes, pencil brushes, circular brushes, cylindrical brushes
Abrasives: nylon bristles, CBN, diamond
Use: removal of loose burrs and edge rounding with surface protection
Electroplated deburring tools
Tool types: cylindrical deburring shafts, spherical deburring shafts
Abrasives: CBN, diamond
Use: removal of strong burrs, deburring of small bores
Polishing tools
Tool types: Non-woven abrasives, fiber with polishing admixtures
Abrasives: ceramic, silicon carbide
Use: manufacture of high-gloss surfaces with surface roughness < 1 µm
JOB DEBURRING OF PROTOTYPES AND SMALL BATCHES
Our competence at your service – quickly and reliably
Are you looking for the right deburring process for your workpieces? Do you want to deburr your sample parts and pre-production parts without large investments in equipment? Reliability, precision and cost effectiveness are your highest priorities? Then outsourcing to KADIA’s deburring experts is the most appropriate solution.
In our technical center, we use the most modern robot and NC- based machine technology for the deburring and finishing of complex workpieces. Whether descaling or defined edge chamfering, polishing or high-pressure deburring: further processing is also part of our offer range.
We use not only a large number of deburring tools for process developments and prototype deburring, but also put our entire experience and know-how at your disposal. In this way, we respond quickly and competently to your requirements.
FACTS AND FIGURES
| >200 sq m | Surface in our technical center |
| 2 tons | Maximum workpiece weight |
| 5 axis | CNC deburr center for wet or dry processing |
| 7 axis | Deburr robot center in foundry version |
| > 1.500 | Tool types available for developments |