entgratmaschinen von kadia

DEBURRING MACHINES

Individual technology for high demands

KADIA DEBURRING MACHINES

Highest customer orientation when it comes to deburring 

Our customers all over the world have been using KADIA deburring machines for series production for many years. And with great success.

Each component and each manufacturing process makes its own demands on the deburring system. Therefore, we develop precisely matching and individual machine and tool solutions. Exclusively.

DEBURR-ROBOT-CELLS

Flexible deburring machines for series production of complex components (automotive standard) – designed as workpiece-guided or tool-guided machine

STRUCTURE
  • 1 or 2 six-axis robot and different NC axes

CONTROLLER
  • Robot controller in combination with Siemens 840D

GRIPPER SYSTEM
  • Single or double gripper on the robot with 7th axis
  • Automatic change of tools and machining units

MACHINING UNITS
  • Workpiece-guided systems: frequency-controlled drives, main spindle drives, multiple-spindle heads, planetary heads and much more  
  • Tool-guided systems: Spindle unit on the robot, other optional NC units

TOOLS
  • Brushes, milling cutters, electroplated deburring tools, back deburrers, special versions, high pressure lances

APPLICATIONS
  • Deburring of crankcases, cylinder heads, crankshafts, gearboxes, big gear components and much more

WORKPIECE WEIGHT
  • Workpiece-guided systems: < 100 kg
  • Tool-guided systems: no restrictions

CYCLE TIMES
  • Variably scalable; usually: 30 sec to 180 sec

COOLING LUBRICANT
  • Emulsion, oil, minimal lubrication, without cooling-lubricant

VIDEO 1   VIDEO 2

REQUEST

entgrat roboter zellen 01

Deburr-Automation-Cells

Automation solutions for combined deburring and parts handling in machining centers

STRUCTURE
  • Six-axis robot with gripper, deburring stations, turning stations, buffer storage, discharge conveyors

FUNCTIONS
  • Loading, deburring, fixture turning, fixture locking/unlocking, workpiece gripping/turning, intermediate storage, blow-off, basket loading, basket handling, part identification/marking for measurement

CONTROLLER
  • Robot controller in combination with a PLC, safely monitored cell area, status analysis, bus interface to machining center, return to home position from all interruption situations, operation without robot training

GRIPPER SYSTEM
  • Single or double gripper on the robot, pneumatic or servomotor-driven

MACHINING UNITS 
  • Frequency-controlled drives, multiple-spindle heads, pneumatic milling units

TOOLS
  • Brushes, milling cutters, electroplated deburring tools, back deburrers, special customized tools

APPLICATIONS
  • Loading and deburring of heavy cubic workpieces, e.g. housings

WORKPIECE WEIGHT
  • 15 kg to 80 kg

CYCLE TIMES
  • Variably scalable, e.g. six-sided machining of housings in two orientations within 20 min

COOLANT
  • Emulsion, oil, minimal lubrication, without cooling-lubricant

BENEFITS
  • Improved and consistent deburring quality, labor savings up to -65%, increase in machining center output 30-50%, humanization of the workplace

VIDEO

REQUEST

entgrat automationszelle 10 Seite zuschnitt

EC-BRUSH DEBURRING MACHINE

Standard brush-deburring machine with NC-axes for fast and efficient deburring of crankshafts and similar workpieces.

STRUCTURE
  • Compact machine with angular base and 5 axis 
  • Workpiece clamping by jaw chuck and pin
 
CONTROLLER
  • Siemens 840D
 
LOADING
  • Manual loading
  • Automatic loading by gantry or robot
 
MACHINING UNITS
  • Roller brush unit with counter bearing, speed control, left-right-rotation
 
TOOLS
  • Roller brush with abrasive bristles
 
APPLICATIONS
  • Deburring of crankshafts 3/4/6-cylinder, camshafts and similar shafts
 
WORKPIECE LENGTH
  • Max. 500 mm
 
CYCLE TIME
  • From 30 sec. including loading time
 
COOLANT
  • Emulsion, oil, without cooling-lubricant
 

VIDEO

REQUEST

Kurbelwellenentgratmaschine GM Seitenansicht SchriftVersion 3 L1920px 2

CENTERLESS DEBURRING MACHINES

Compact machines for cost-effective deburring, descaling and polishing of rotatory workpieces

 

STRUCTURE
  • 1 or 2 brush stations with automatic workpiece transportation

TOOLS
  • Brushes for deburring and descaling with edge rounding
  • Non-woven abrasives for surface smoothing and polishing

MACHINE TYPES
  • Mini-Centerless with tool diameter: 3 cm to 30 cm
  • Maxi-Centerless with tool diameter: 20 cm to 80 cm

APPLICATIONS
  • Ground control pistons, pistons coated with hard material, grooved shafts, pins and many more

CYCLE TIMES
  • Variably scalable; usually: 2 sec to 15 sec

COOLING LUBRICANT
  • Emulsion, oil, without cooling-lubricant


REQUEST

entgratmaschinen centerless entgrater 01

Um unsere Webseite für Sie optimal zu gestalten und fortlaufend verbessern zu können, verwenden wir Cookies. Durch die weitere Nutzung der Webseite stimmen Sie der Verwendung von Cookies zu. Weitere Informationen zu Cookies erhalten Sie in unserer Datenschutzerklärung.

SCHLIESSEN