DEBURRING MACHINES

Individual technology for high demands

KADIA DEBURRING MACHINES

Highest customer orientation when it comes to deburring

Our customers all over the world have been using KADIA deburring machines for series production for many years. And with great success.

Each component and each manufacturing process makes its own demands on the deburring system. Therefore, we develop precisely matching and individual machine and tool solutions. Exclusively.

DEBURR-ROBOT-CELLS

Flexible deburring machines for series production of complex components (automotive standard) – designed as workpiece-guided or tool-guided machine

STRUCTURE	1 or 2 six-axis robot and different NC axes
CONTROLLER	Robot controller in combination with Siemens 840D
GRIPPER SYSTEM	Single or double gripper on the robot with 7^th axis Automatic change of tools and machining units
MACHINING UNITS	Workpiece-guided systems: frequency-controlled drives, main spindle drives, multiple-spindle heads, planetary heads and much more Tool-guided systems: Spindle unit on the robot, other optional NC units
TOOLS	Brushes, milling cutters, electroplated deburring tools, back deburrers, special versions, high pressure lances
APPLICATIONS	Deburring of crankcases, cylinder heads, crankshafts, gearboxes, big gear components and much more
WORKPIECE WEIGHT	Workpiece-guided systems: < 100 kg Tool-guided systems: no restrictions
CYCLE TIMES	Variably scalable; usually: 30 sec to 180 sec
COOLING LUBRICANT	Emulsion, oil, minimal lubrication, without cooling-lubricant

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Deburr-Automation-Cells

Automation solutions for combined deburring and parts handling in machining centers

STRUCTURE	Six-axis robot with gripper, deburring stations, turning stations, buffer storage, discharge conveyors
FUNCTIONS	Loading, deburring, fixture turning, fixture locking/unlocking, workpiece gripping/turning, intermediate storage, blow-off, basket loading, basket handling, part identification/marking for measurement
CONTROLLER	Robot controller in combination with a PLC, safely monitored cell area, status analysis, bus interface to machining center, return to home position from all interruption situations, operation without robot training
GRIPPER SYSTEM	Single or double gripper on the robot, pneumatic or servomotor-driven
MACHINING UNITS	Frequency-controlled drives, multiple-spindle heads, pneumatic milling units
TOOLS	Brushes, milling cutters, electroplated deburring tools, back deburrers, special customized tools
APPLICATIONS	Loading and deburring of heavy cubic workpieces, e.g. housings
WORKPIECE WEIGHT	15 kg to 80 kg
CYCLE TIMES	Variably scalable, e.g. six-sided machining of housings in two orientations within 20 min
COOLANT	Emulsion, oil, minimal lubrication, without cooling-lubricant
BENEFITS	Improved and consistent deburring quality, labor savings up to -65%, increase in machining center output 30-50%, humanization of the workplace

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EC-BRUSH DEBURRING MACHINE

Standard brush-deburring machine with NC-axes for fast and efficient deburring of crankshafts and similar workpieces.

STRUCTURE	Compact machine with angular base and 5 axis Workpiece clamping by jaw chuck and pin
CONTROLLER	Siemens 840D
LOADING	Manual loading Automatic loading by gantry or robot
MACHINING UNITS	Roller brush unit with counter bearing, speed control, left-right-rotation
TOOLS	Roller brush with abrasive bristles
APPLICATIONS	Deburring of crankshafts 3/4/6-cylinder, camshafts and similar shafts
WORKPIECE LENGTH	Max. 500 mm
CYCLE TIME	From 30 sec. including loading time
COOLANT	Emulsion, oil, without cooling-lubricant

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CENTERLESS DEBURRING MACHINES

Compact machines for cost-effective deburring, descaling and polishing of rotatory workpieces

STRUCTURE	1 or 2 brush stations with automatic workpiece transportation
TOOLS	Brushes for deburring and descaling with edge rounding Non-woven abrasives for surface smoothing and polishing
MACHINE TYPES	Mini-Centerless with tool diameter: 3 mm to 30 mm Maxi-Centerless with tool diameter: 20 mm to 80 mm
APPLICATIONS	Ground control pistons, pistons coated with hard material, grooved shafts, pins and many more
CYCLE TIMES	Variably scalable; usually: 2 sec to 15 sec
COOLING LUBRICANT	Emulsion, oil, without cooling-lubricant

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